Manufacturing Process
Manufacturing Process
Manufacturing Process
How We Manufacture
High-Quality Turf
Engineered for Performance, Built to Last
Engineered for Performance, Built to Last
At The Turf Factory, we don’t just make artificial grass—we craft premium synthetic turf solutions designed for durability, aesthetics, and sustainability. Every roll of turf goes through a meticulous production process to ensure top-tier quality for residential, commercial, and sports applications.
Step 1
High-Quality Fiber Selection
We start with premium-grade polyethylene and polypropylene fibers, carefully engineered to replicate the look and feel of natural grass. These fibers are UV-stabilized to prevent fading and maintain their lush appearance for years.
Soft yet resilient fibers
Fade-resistant & long-lasting color
Safe for pets, children, and sports
Step 1
High-Quality Fiber Selection
We start with premium-grade polyethylene and polypropylene fibers, carefully engineered to replicate the look and feel of natural grass. These fibers are UV-stabilized to prevent fading and maintain their lush appearance for years.
Soft yet resilient fibers
Fade-resistant & long-lasting color
Safe for pets, children, and sports
Step 1
High-Quality Fiber Selection
We start with premium-grade polyethylene and polypropylene fibers, carefully engineered to replicate the look and feel of natural grass. These fibers are UV-stabilized to prevent fading and maintain their lush appearance for years.
Soft yet resilient fibers
Fade-resistant & long-lasting color
Safe for pets, children, and sports
Step 2
Precision Tufting for Strength & Density
Our cutting-edge tufting machines weave turf fibers into a high-strength primary backing, creating a dense, natural-looking surface. This step determines the turf’s durability, softness, and overall performance.
High stitch rate for realistic texture
Custom pile heights for different applications
Reinforced backing to prevent fiber shedding
Step 2
Precision Tufting for Strength & Density
Our cutting-edge tufting machines weave turf fibers into a high-strength primary backing, creating a dense, natural-looking surface. This step determines the turf’s durability, softness, and overall performance.
High stitch rate for realistic texture
Custom pile heights for different applications
Reinforced backing to prevent fiber shedding
Step 2
Precision Tufting for Strength & Density
Our cutting-edge tufting machines weave turf fibers into a high-strength primary backing, creating a dense, natural-looking surface. This step determines the turf’s durability, softness, and overall performance.
High stitch rate for realistic texture
Custom pile heights for different applications
Reinforced backing to prevent fiber shedding
Step 3
Advanced Coating & Reinforcement
To ensure maximum strength, the tufted turf undergoes a specialized coating process with either polyurethane or latex backing. This layer locks fibers in place, providing:
Superior drainage for all-weather use
Enhanced durability for high-traffic areas
Long-term resistance to wear and tear
Step 3
Advanced Coating & Reinforcement
To ensure maximum strength, the tufted turf undergoes a specialized coating process with either polyurethane or latex backing. This layer locks fibers in place, providing:
Superior drainage for all-weather use
Enhanced durability for high-traffic areas
Long-term resistance to wear and tear
Step 3
Advanced Coating & Reinforcement
To ensure maximum strength, the tufted turf undergoes a specialized coating process with either polyurethane or latex backing. This layer locks fibers in place, providing:
Superior drainage for all-weather use
Enhanced durability for high-traffic areas
Long-term resistance to wear and tear
Step 4
Rigorous Quality Control
Every roll of turf is put through a strict multi-point inspection, including:
Tensile Strength Testing – Ensuring durability under pressure
Permeability Testing – Verifying fast water drainage
UV & Heat Resistance – Protecting against sun damage and extreme weather
Step 4
Rigorous Quality Control
Every roll of turf is put through a strict multi-point inspection, including:
Tensile Strength Testing – Ensuring durability under pressure
Permeability Testing – Verifying fast water drainage
UV & Heat Resistance – Protecting against sun damage and extreme weather
Step 4
Rigorous Quality Control
Every roll of turf is put through a strict multi-point inspection, including:
Tensile Strength Testing – Ensuring durability under pressure
Permeability Testing – Verifying fast water drainage
UV & Heat Resistance – Protecting against sun damage and extreme weather